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Materials Engineer, Satellites (Starlink)

SpaceX is developing and operating Starlink, the world’s largest satellite internet constellation. The Materials Engineer will develop, qualify, and scale polymer systems (adhesives, sealants, coatings, elastomers, and plastics) for satellite hardware, lead failure investigations, support production transitions, and collaborate across engineering, production, and supply chain to deliver robust materials solutions for space environments.

Skills

  • Experience characterizing and testing plastics, elastomers, and adhesives.
  • Hands-on polymer characterization skills (SEM-EDS, FTIR, DSC, TGA, DMA, TMA, rheometry, microscopy).
  • Understanding of adhesive, sealant, coating, and structural plastic specifications and processing.
  • Strong failure analysis and root-cause investigation capability.
  • Ability to communicate across teams and take ownership of deliverables.

Responsibilities

  • Develop, scale-up, qualify, and stabilize thermoset and thermoplastic polymer systems for Starlink satellites and products.
  • Guide engineering, production, and supply chain teams on material selection, testing, DFM, application processes, and design allowables.
  • Lead root cause failure investigations and act as SME for polymer failure mechanisms with hands-on testing of flight hardware and raw materials.
  • Drive innovation and rapid iteration from prototype to volume, perform ROI analyses, production walk-downs, and provide risk foresight in design reviews.
  • Collaborate cross-functionally to improve current and next-generation products and mentor team members on technical problem-solving and escalation.

Education

  • Bachelor’s degree in materials science, materials engineering, polymer science, chemistry, physics, or related engineering field (required).
  • Master’s degree or PhD in materials or related field (preferred).

Benefits

  • Base salary within posted range plus eligibility for long-term incentives (stock or cash) and discretionary bonuses.
  • Employee Stock Purchase Plan and potential long-term awards.
  • Comprehensive medical, vision, and dental coverage; short- and long-term disability; life insurance.
  • 401(k) retirement plan.
  • Paid parental leave, paid vacation (approx. 3 weeks), and 10+ paid holidays per year.
  • Paid sick time per WA law and company shuttles from select Seattle locations.
To read the complete job description, please click on the ‘Apply’ button
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Average salary estimate

$117500 / YEARLY (est.)
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$100000K
$135000K

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CULTURE VALUES
Mission Driven
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Passion for Exploration
Reward & Recognition
FUNDING
DEPARTMENTS
SENIORITY LEVEL REQUIREMENT
TEAM SIZE
SALARY RANGE
$100,000/yr - $135,000/yr
EMPLOYMENT TYPE
Full-time, onsite
DATE POSTED
April 1, 2026
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