Director, R&D
Skills
- Deep knowledge of plastics, injection molding, 2-shot and insert molding
- Design for Manufacturability (DFM) expertise
- Experience with multi-cavity tool design and molding defect mitigation
- High-volume production ramp experience (50k+ units/month)
- Proficiency in CAD (SolidWorks or Creo)
- Experience with PLM systems and engineering change processes
- Familiarity with FMEA, GD&T, and tolerance stack analysis
- Strong leadership, communication, and cross-functional collaboration
- Willingness and ability to travel to offshore manufacturing sites
Responsibilities
- Provide technical oversight and direction across multiple concurrent product development programs
- Lead design reviews, tolerance analysis, FMEA, risk assessments, and validation planning
- Manage development from concept through EVT/DVT/PVT and production ramp-up
- Optimize designs for cost, performance, reliability, and manufacturability
- Partner with global JDM/ODM manufacturers on design intent, tooling strategy, and production readiness
- Review and approve tooling designs, mold flow analysis, and first article inspections
- Drive root cause analysis and corrective actions during validation and production
- Ensure timely release of engineering documentation and maintain PLM records
- Mentor and develop engineering talent and foster engineering rigor and accountability
Education
- Bachelor's degree in Mechanical Engineering, Industrial Design, or related engineering field
- Master's degree in engineering or related field preferred
Benefits
- Medical, Dental, and Vision coverage
- 401(k) plan
- Paid time off (PTO)
- Disability and Life Insurance
- Remote work flexibility
- Opportunities for travel and hands-on manufacturing support
Average salary estimate
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